Custom Foam Shapes

We specialize in crafting custom foam shapes tailored to your specifications. Whether you’re looking for specialized cushioning, custom packaging, or creative designs, we’re here to bring your ideas to life with our expert foam-cutting services. Our team will ensure precise and high-quality cuts for your unique project.

Request a Quote

Fill out our form below and we will reply promptly with a custom quote for your project.

    Available Foam Types

    More Information

    You can view the density and firmness (ILD) values of the foam we offer here.

    Most of our foam is CertiPUR-US® certified. CertiPUR-US® approved foam is made without ozone depleters, PBDE flame retardants, mercury, lead, and other heavy metals, formaldehyde, and phthalates regulated by the Consumer Product Safety Commission. They are Low VOC (Volatile Organic Compound) emissions for indoor air quality (less than 0.5 parts per million).

    The foam listed below is CertiPUR-US® Certified:

    • Qualux Foam
    • High Resilience Foam
    • Lux Foam
    • High Density Foam
    • Conventional Foam
    • Polyurethane Foam
    • Memory Foam
    • Gel-Infused Memory Foam
    • Rebond Foam
    • Charcoal Foam
    • Charcoal Light Foam

    Learn more here.

    We offer foam lamination services. Laminating foam consists of permanently bonding foam layers together through adhesion. Foam lamination is widely used in the foam mattress industry, allowing for a customizable mattress solution.

    To request this service, during checkout write in the notes box your foam lamination preferences.

    We offer Dacron wrapping services. Dacron wrap is a layer of polyester batting used in upholstery to enhance the comfort and appearance of cushions. This wrap is applied around the foam core before upholstering, providing extra softness, maintaining loft, and contributing to the overall durability of furniture cushions. Its smooth and resilient nature makes it a popular choice in creating a polished and comfortable seating experience.

    To request this service, during checkout write in the notes box that you would like to have your foam wrapped in Dacron. In order to qualify for our Dacron wrapping services, you will need to have a sufficient quantity of Dacron as well as a can of Spray Adhesive in your cart during checkout.

    Foam has a maximum dimension in which it is produced, known as a bun or slabstock. Foam ordered beyond its maximum dimension will be divided to achieve the desired measurement. It may or may not be adhered together prior to shipment, based on current available stock.

    The following are the bun sizes of our foam:

    • Polyurethane Foam – 84″ x 82″
    • Charcoal Light Foam – 84″ x 82″
    • Conventional Foam – 96″ x 82″
    • Charcoal Foam – 96″ x 82″
    • Dry Fast Foam – 80″ x 60″
    • High Density Foam – 96″ x 82″
    • Lux Foam – 96″ x 82″
    • High Resilience Foam – 96″ x 82″
    • Qualux Foam – 96″ x 82″
    • Gel-Infused Memory Foam – 82″ x 60″
    • Memory Foam – 82″ x 60″
    • Rebond Foam – 84″ x 60″
    • Latex Foam – 80″ x 60″

    Need Help?

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    Send us an email

    Get expert advice on your current project. Reach out to info@foamonline.com

    Give us a call

    Our foam specialists are here to help you. Give us a call at 805-964-2001